Ceramic Micropore Filter Plate
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AdTech Ceramic Micropore Filter Plate is produced basing on carrier with solid reticular structure and combined organic foam pores.
The producing procedure is as below, put carrier into the thixotropic alumina slurry, adopt square to center correcting automatic extrusion process, so that slurry evenly deposits in foam skeleton of carrier, after drying solidification, then carrier will turn into final product by roasting formed under ℃ high temperature. Filter is installed in the filter bowl for filtrating impurity in molten aluminum alloy, which helps to meet the requirement of production in high value-added, high-tech performance aluminum alloy precision casting, such as computer hard drive, PS baseboard for printing, canning materials, fan blades for turbojet engine, etc.
Advantages of using a Ceramic Micropore Filter Plate to purify aluminum
The use of foam ceramic filter plates to purify aluminum liquids has several distinct advantages for aluminum alloy profile manufacturers:
1. Increase extrusion productivity
When using the filter plate to purify the alloy extrusion blank, we tracked a specific mold and found that the extrusion speed increased by about 20% and the productivity increased by nearly 15%.
2. Extend mold life and reduce the number of mold repairs.
3. Reduce the pressing force
When the filter plate was used to purify the alloy melt, it was found that the extrusion force was more than 3% lower than the unfiltered.
4. Significantly improved the surface quality of the aluminum profile.
From the above. The use of a foamed ceramic filter plate to purify the aluminum melt has tremendous advantages in terms of reducing production costs and improving product quality.
Foundry Ceramic Foam Filter employs dedicated ceramic foam filter to remove inclusions which are generated between the refining system and the mold table. The ability of the ceramic foam filter to capture these inclusions is critical to maintaining a clean ingot during the solidification of metal. Accordingly, the quality and the productivity in downstream operations such as forging, extruding, and rolling are guaranteed.
At Adtech, the continual quest is to ensure that our customers receive the best technology available on the market to produce the highest quality billet, slab, or ingot for their customers. Our guarantee does not stop with our customer, but continues to our customer’s customer! Our technology guarantees conformance of casting quality for the most critical end-product applications.
Foundry Ceramic Foam Filter – These filters are solely used in aluminum casting. Currently, diverse sizes and thickness are being offered from the market leading suppliers. You have to choose the right one as per your requirements. You can order a customized size, if your requirement is not fitting to the common sizes. To avoid re-oxidation of the molten aluminum during casting, you can go for pressure-free casting technique. It boosts the productivity of the manufacturer while keeps the filter ready for next big consignments.
Foundry Ceramic Foam Filter – Mostly it is used only for iron, steel and stainless steel casting. The most advanced ZrO2 filters changed the market scenario. For Cobalt- and Nickel-based alloys casting, this mechanism works great. Mainly it is a great performer in low-carbon as well as ultra-low-carbon steels casting.
Ceramic foam filters (CFFs) are a type of advanced ceramic filter with a three-dimensional interconnected network of pores that allow for the filtration of molten metals and alloys. CFFs are widely used in the metal casting industry as they offer several advantages over other types of filters. In this article, we will discuss the advantages and applications of ceramic foam filters.
CFFs have a highly porous structure that provides an increased surface area for filtration. The pores of the ceramic foam filter are sized to capture impurities while allowing the molten metal to pass through. This results in a highly efficient filtration process that removes unwanted impurities and ensures the quality of the final product.
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CFFs are highly reliable and offer consistent quality over long periods of use. This is because the ceramic foam material used in the filter is highly durable and does not degrade easily, even in high-temperature and high-pressure environments. This ensures that the filtration process remains consistent throughout the casting process, resulting in a high-quality final product.
Ceramic foam filters are highly resistant to high temperatures, making them suitable for use in the casting of metals and alloys that require high temperatures for melting and casting. The filters are made of a highly refractory material that can withstand temperatures up to °C, making them ideal for use in high-temperature casting processes.
Ceramic foam filters are also highly resistant to chemicals, making them suitable for use in casting processes that involve the use of corrosive chemicals. The filters can withstand exposure to harsh chemicals without deteriorating, ensuring that the filtration process remains effective even in corrosive environments.
Ceramic foam filters can be manufactured in a range of sizes and shapes, making them highly versatile and suitable for use in a wide range of casting processes. The filters can be customized to meet specific casting requirements, allowing for maximum flexibility and adaptability in the casting process.
Ceramic foam filters are widely used in the metal casting industry for the filtration of molten metals and alloys. The filters are used to remove impurities from the molten metal, ensuring that the final product meets the required quality standards. Ceramic foam filters are commonly used in the casting of aluminum, copper, iron, and steel.
Ceramic foam filters are also used in chemical processing applications where they are used to remove impurities from chemicals and other process fluids. The filters can be used to remove solid particles and other impurities from liquids, ensuring that the final product meets the required quality standards.
Ceramic foam filters are used in environmental applications where they are used to filter pollutants from air and water. The filters can be used to remove particulate matter from air and to remove contaminants from water, ensuring that the air and water are clean and safe for human use.
Ceramic foam filters are also used in biomedical applications where they are used as a scaffold for tissue engineering. The filters can be used to support the growth of cells and tissues, providing a stable and porous structure for tissue growth.
Ceramic foam filters are used in energy applications where they are used to filter hot gases and fluids in power generation systems. The filters can be used to remove impurities from gases and fluids, ensuring that the systems operate efficiently and reliably.