Quality Control For Best Wire Mesh Solutions - Newark Wire Cloth

Wire mesh has a long history. Ancient Egypt, where artisans made jewelry from woven wire, seems to be the birthplace. But it didn’t become popular until the Fifth Century, when it gained favor as body armor. Back then, it was pretty easy to check the quality of wire mesh: If the warrior survived, the mesh did its job.

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These days, things are a little more complicated, although the quality of wire mesh can still be a life-and-death matter. If you perform a wire mesh test and find your wire mesh isn’t catching contaminants, for example, the consequences could be dire.

Checking the quality of woven wire mesh—or wire mesh cloth—isn’t a one-time thing. Both the manufacturer and the user have a role to play. It might be best to start with the user and circle back to the maker.

What wire mesh users should know up-front

There are some high quality checks that should be done before placing a wire mesh order:

• What is the history of the manufacturer when it comes to delivering high-quality mesh solutions? References are important.
• Does the manufacturer work to ISO standards? For example, is the company QS -compliant. This standard is a management system that mandates continuous improvement.
• Does the manufacturer have experienced engineering and customer service staff? Are they willing to sit down and talk about your application and their product? The quality of the people is at least as important as the product.

What wire mesh users should look for

Nothing can substitute for a careful quality check by the end users of wire mesh products. After all, they could face severe business-related consequences—not to mention potentially tragic results—when the product isn’t up to standards.

Fortunately, a good quality check doesn’t have to be difficult. It can be performed in just two relatively simple steps, depending on which types of mesh and wire mesh sizes are under inspection.

• For space cloth: Use a rule to check the distance from the inner edges of two adjacent parallel wires. Deviations between the two should be a cause for concern.
• For coarse mesh: With a rule, count the openings in one linear inch, starting at the center of any wire.
• For medium mesh: Beginning about 20 mesh, use a counting glass to determine the openings per linear inch form wire center to center, both horizontally and vertically. An alternative is to count openings in ¼-inch slot and multiply by four.
• For space, coarse and medium mesh cloth: Measure both the warp and shute with a micrometer caliper. Use a magnifying glass to make sure warp and shute wires are parallel. Also, check the quality of the crimping.

What manufacturers need to do

Any stainless steel wire mesh manufacturer worth its salt will do whatever it can to make its customers happy. That goal can only be achieved by listening to what the customer wants. The best-quality products from the best wire mesh companies satisfy these questions:

• What is the application? What’s the environment, temperature, other processing conditions? What’s the best material for the job?
• What kind of wire cloth is needed? What are the openings per inch, opening size, wire diameter, type of weave?
• What width and length will work best?

Of course, these last items depend on the ability of the manufacturer and the customer to work together. And that might be the most important factor in effective quality control.

Ensuring the highest-quality wire cloth product for any application requires these quality-control steps:

• Analyze the manufacturer’s track record. Make sure others have been satisfied with their products and engineered solutions.
• Carry out a check of the product before installation. It’s relatively easy to judge the quality of the work.
• Answer the manufacturer’s questions as thoroughly as possible. Accurate and thorough specifications make all the difference.

Choosing The Right Material For Your Custom Wire Mesh

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When it comes to industrial processes that involve screening, sifting, or filtering, one size definitely does not fit all. The choice of material for your custom wire mesh plays a critical role in the efficiency and durability of your operations.

Know Your Needs

Before you delve into the different materials available, it's important to understand your needs. Do you need fine filtration, or is durability more important? Will the mesh come into contact with harsh chemicals or extreme temperatures? The answers to these questions will guide your material selection.

Stainless Steel: The Jack of All Trades

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Stainless steel custom wire mesh is the most popular choice across multiple industries, and it's easy to see why. It's resistant to corrosion and can withstand high temperatures, making it suitable for various applications. It's an excellent choice if your mesh will be exposed to harsh environmental conditions.

Carbon Steel: The Heavy-Duty Workhorse

If strength and durability are your top priorities, carbon steel is a solid option. It's harder and more robust than stainless steel, making it perfect for heavy-duty applications. However, it doesn't offer the same level of corrosion resistance, so it might not be suitable for uses involving chemicals or high-humidity environments.

Aluminum: Lightweight Yet Strong

Aluminum is another excellent choice for custom wire mesh, particularly when weight is a concern. It's lighter than steel but still provides a high degree of strength. It's also resistant to corrosion, so it's appropriate for outdoor applications or those involving water exposure.

Copper: For Fine Filtration

For industries needing fine filtration, such as in the chemical or pharmaceutical sectors, copper can be an ideal choice. It's not as strong or durable as steel or aluminum, but it provides excellent control over particle size. Plus, it has good resistance to corrosion.

Synthetic Materials: Flexible and Affordable

Finally, there's a range of synthetic materials available for custom wire mesh, including nylon and polyester. These are highly flexible, affordable, and come in a wide range of mesh sizes. They are ideal for applications where chemical resistance is essential or when flexibility is preferred over strength.

Final Thoughts

The material you choose for your custom wire mesh can significantly impact the efficiency and longevity of your industrial processes. Be sure to carefully consider your unique needs and the specific demands of your applications when making your selection. When in doubt, reach out to a wire mesh specialist who can guide you toward the best choice for your business. By taking the time to choose wisely, your custom wire mesh can become a hardworking ally in your industrial process, improving efficiency, reducing maintenance, and ultimately saving you money.

29 June

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