A woven wire mesh, also known as a woven wire cloth, is made by weaving wire strands in an overunder method or underover method to form different patterns with varying specifications. Some of the most common weave patterns are explained below.
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Mesh weave pattern has a significant impact on which use cases it is suitable for. In general, square weaves are well suited for general-purpose applications, while dutch weaves are better suited for air and water filtration.
The size and material of woven wire mesh vary in addition to the weave. Various opening sizes are available, from just a few microns to several inches, as well as metals including aluminium, brass, copper and mild steel.
We hope that this page explains woven mesh for you. This image shows a standard plain stainless steel woven wire mesh panel.
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As the name suggests, The Mesh Company are specialists in all things wire mesh. Our group of companies has been a major supplier of woven and welded wire mesh since . The oldest version of our company brochure makes for an interesting read.
Various types of wire mesh are possible, including woven and welded versions, all of which offer unique advantages suitable for myriad industrial applications.
But what is the difference between woven and welded?
Woven Mesh
In the woven wire mesh industry, a wide variety of mesh types can be manufactured from fine woven meshes for use in micronic filtering applications all the way to coarse woven meshes for use in fencing and security screens.
A key advantage of the material is that it is also more flexible, making it ideal for use with parts and products that have irregular or unusual contours and shapes. Woven mesh can be as fine as silk or cloth because of the fineness of the wires used to weave the mesh, which is far finer than that used to weld the mesh.
Simply put, by weaving mesh on a loom it is possible to go much finer and give a much larger range of size options. For example, this mesh has 500 wires per linear inch.
Welded Mesh
Welded wire mesh is stronger and more rigid than woven wire mesh, making it suitable for use as a protective or barrier material. Due to the welded wire strands, this type of mesh is suitable for parts and products that require tight dimensional tolerances. This rigidity makes welded mesh ideal for fencing.
We recently wrote a detailed article discussing this mesh matchup. If you require a deeper dive into this subject then we suggest that you check it out.
Weaving plain woven wire mesh is similar to traditional textile weaving. A grid-like structure is formed by interlacing individual wires. Wire material is selected first, which can vary depending on the desired mesh properties, such as strength, flexibility, or corrosion resistance.
The weaving process involves setting up the warp wires – the long wires that run the length of the mesh. These are held taut and in place on the loom. The weft wires are then interwoven through the warp wires, alternating over and under each warp wire. This process is repeated, with each weft wire lying parallel to the others, and perpendicular to the warp wires.
For more information, please visit dutch weave wire mesh.
Using precision machinery, the mesh is uniform in spacing and wire diameter. Modern looms used for this process can be highly automated, allowing for efficient production of large quantities of wire mesh with uniform quality. It can be used in a variety of applications, from industrial filtration to home décor.
We would recommend a range of cutting tools based on the thickness of the wire that we used to weave our various meshes.
Simply take the cutting tool required for the job and cut along the line of the aperture. Cutting across the wires will leave sharp edges and may reduce the structural integrity of the weave.
We would suggest:
Anything with smaller holes than that should be cut by hand, as you would with a fine fabric. We would use that method of cutting for every size in our fine and super-fine sections.
Our YouTube channel shows various means of cutting our mesh materials. Check us out there for more information.
Again, if you would rather we cut your mesh to size for you then please contact us with your requirement.
As a trusted supplier and manufacturer of woven metal mesh solutions, including pyrotechnic airbag inflator filters, you can count on ACS Industries to produce the highest quality woven metal mesh products, compliant to your specifications. Our team of experienced fabricators has a deep understanding of the technical and complex weaving process and is committed to providing our customers with the best possible service and support.
As a manufacturer with over 40 wire weaving looms, ACS is uniquely positioned to meet the needs of our customers. Our large number of looms allows us to offer a wide range of mesh products, from plain weave mesh to complex Dutch weave mesh. We can also produce mesh in a variety of materials, including stainless steel, aluminum, and copper.
We can produce industrial woven wire mesh:
Industrial woven wire mesh is a versatile material that offers a number of advantages for a variety of applications. Some of its key benefits include:
Strength and durability: woven wire mesh is ideal for industrial applications where it will be exposed to harsh conditions, such as heat, chemicals, and abrasion.
Flexibility: woven wire mesh can be woven in a variety of patterns and sizes, making it highly flexible and adaptable to a wide range of applications.
Elasticity: as woven wire mesh can be crimped, the resulting mesh take on elastic qualities, making is ideal as a cushioning separator layer, such as the nickel woven mesh elastic elements founds in alkaline electrolyzers.
Openness: woven wire mesh has a open structure, which allows for liquid and air flow, ideal for applications such as filtration, screening, and ventilation.
Corrosion resistance: materials such as stainless steel, copper, and aluminum are highly resistant to corrosion, ideal in humid or corrosive conditions
Affordability: woven wire mesh is a relatively affordable material. Contact our team to talk about your specifications and to get a quote.
If you want to learn more, please visit our website Non ferrous metal woven mesh.